*Intended learning outcomes: Present in detail a ball bearing as an example product. Describe the algorithm for estimating the cost of a product (shown for three cost types). Explain the data flow of the cost-estimating algorithm.*

Cost estimating for
cost of goods manufactured is based on the master data. We can illustrate this
using an example product, a *ball bearing*, according to Figure 16.2.1.1.

**Fig.
16.2.1.1** A
ball bearing as an example product.

The *ball bearing* (Item ID 83569) consists of two components, a *ring* (item ID 83593, a semifinished
product manufactured in-house) and *Uniflon*
(item ID 83607, a purchased raw material). The bill of material for
the product thus has two positions. It is produced in two operations: *cut Uniflon *(position 250 at work center
ID 907501, “manual production”) and *press
together *(position 270 at work center ID 908301, “special pressing”). The
routing sheet for the product thus contains two operations. In the case under
consideration, there are other components, or operations. For the sake of
simplicity, however, only these two components (respectively, these two
operations) are listed here.

To obtain the *costs per unit
produced*, we must either add together the costs for the entire batch and
divide them by the batch size, or divide the setup load of each operation by
the batch size.

To estimate the costs, we must then calculate the costs for each of the cost types in Section 16.1.4. For the sake of simplicity, the algorithm in Figure 16.2.1.2 uses only three cost types as illustrations.

**Fig. 16.2.1.2** Algorithm for estimating
the cost of a product (shown for three cost types).

Figure 16.2.1.3 shows the data flow of the cost-estimating algorithm described above.

**Fig.
16.2.1.3** Algorithm
for estimating the cost of a product.

The three steps outlined above are
shown in the gray section. The spreadsheet section shows the *item* (first table with three objects)
and *work center* (fourth table with
two objects) business objects. The *bill
of material* business object (second table) is divided into detailed
logistics objects, specifically into bill-of-material positions corresponding
to the components. The operations are shown for the *routing sheet *business object (third table). See also the detailed
description of the object and entity classes in Sections 17.2.1 to 17.2.8, in
particular the Figures 17.2.1.1 and 17.2.8.1. The arrows in Figure 16.2.1.3 indicate the sources and
usage of the data in the individual calculations.

## Course section 16.2: Subsections and their intended learning outcomes

##### 16.2 Cost Estimating

Intended learning outcomes: Present an algorithm for cost estimation of goods manufactured. Produce a representation of the cost accumulation and an overview of the comprehensive calculation for a product line.

##### 16.2.1 An Algorithm for Cost Estimation of Goods Manufactured

Intended learning outcomes: Present in detail a ball bearing as an example product. Describe the algorithm for estimating the cost of a product (shown for three cost types). Explain the data flow of the cost-estimating algorithm.

##### 16.2.2 Representation of the Cost Accumulation and Comprehensive Calculation for a Product Line

Intended learning outcomes: Explain a graphical representation of the cost accumulation for a product. Disclose how to proceed if the entire line of products has to be recalculated.